At Renuka Auto Cast Tech Pvt. Ltd., our 120T to 900T machine range forms the backbone of our high-pressure die casting operations. This machine range is engineered to support the production of complex aluminium components with consistent quality, dimensional control, surface finish, and repeatable production performance.
Our high-pressure die casting infrastructure supports the manufacturing of components ranging from 50 grams to 10 kilograms. This capability enables us to manufacture both smaller precision castings and larger aluminium components for automotive, industrial, and electrical applications. Our machine setup forms an important part of our Aluminium Die Casting manufacturing capabilities in India .
120T to 900T Aluminium Die Casting Machine Range
Renuka Auto Cast Tech Pvt. Ltd. operates a high-tonnage die casting setup with machines ranging from 120T to 900T. The machine range provides flexibility for different component sizes, geometries, casting weights, and production requirements.
Our high-pressure die casting machines support the manufacture of intricate aluminium components while maintaining controlled filling, solidification, and production consistency. This infrastructure supports our Pressure Die Casting manufacturing capabilities in India for automotive and industrial applications.
Highlights of Our Machine Range
- 120T to 900T high-pressure die casting machine range
- Capability to produce components from 50 grams to 10 kilograms
- Supports alloys including ADC12, ADC6, AlSiMnMg, and Zamak 5
- Integrated vacuum-assisted casting for improved density and surface finish
- Integrated production flow from Casting → Fettling → Shot Blasting → Machining
Integrated Die Casting and Machining Workflow
Our manufacturing workflow is designed to connect the casting stage with subsequent component processing. Depending on the component requirements, the process can include casting, fettling, shot blasting, machining, inspection, and finishing operations.
This integrated approach allows suitable cast components to proceed into precision machining operations. Our precision machined components capabilities support customers requiring dimensional accuracy and repeatable machining after the casting process.
For components requiring CNC-based machining, our casting operations can be combined with CNC Components manufacturing and VMC machined components according to the component design and customer requirements.
Advantages of Our 120T–900T Die Casting Setup
Our high-tonnage die casting setup is designed to provide production flexibility while maintaining consistent process control. The machine range can accommodate different component geometries and production requirements while supporting repeatable casting performance.
- Uniform filling and solidification for consistent castings
- Capability to handle intricate geometries and thin-wall castings
- Automated die lubrication and shot monitoring for enhanced production control
- In-house machining, heat treatment, and leak testing facilities
- Error-proofing and Poka-Yoke systems supporting our zero-defect manufacturing philosophy
Die Design and Tooling for Aluminium Die Casting
The performance of a die casting machine is closely connected with appropriate die design and tooling. Renuka Auto Cast Tech Pvt. Ltd. provides Die Design & Manufacturing capabilities to support dies developed according to component geometry, production requirements, and the selected casting process.
Our tooling capabilities also include Pressure Die Casting Tools , helping connect die development and tooling with the subsequent aluminium pressure die casting production process.
Aluminium Pressure Die Casting Parts
The 120T to 900T machine range supports the production of Aluminium Pressure Die Casting Parts across a broad casting-weight range. Depending on the component design, these parts can include complex housings, automotive components, industrial components, and other precision aluminium castings.
With casting weights ranging from 50 grams to 10 kilograms, the machine range provides flexibility for different component requirements and production applications.
Aluminium Machine Components and Precision Machining
Cast aluminium components can require additional machining to achieve the specified holes, threads, dimensions, and functional surfaces. Our Aluminium Machine Components capabilities complement our die casting infrastructure by supporting further processing of suitable aluminium castings.
Where specialized machining requirements apply, our capabilities also include Spindle Machining Components as part of our broader component manufacturing capabilities.
Quality Control and Process Monitoring
Consistent machine performance is supported by process monitoring, inspection, and quality-control practices. Our manufacturing setup includes in-house facilities for machining, heat treatment, and leak testing, helping verify components according to applicable production requirements.
Our broader quality infrastructure includes dimensional and product inspection capabilities such as CMM, X-Ray, Spectro testing, Density Index measurement, and other inspection and testing facilities.
Applications of Our 120T–900T Die Casting Machines
The machine range is used to support aluminium die casting requirements across automotive, industrial, and electrical sectors. The suitable machine and casting process are selected according to component geometry, casting weight, production volume, and customer requirements.
- Automotive aluminium die casting components
- Industrial aluminium components
- Electrical and engineering components
- Complex housings and structural castings
- Precision aluminium components requiring subsequent machining
Aluminium Die Casting Process Options
In addition to high-pressure die casting, Renuka Auto Cast Tech Pvt. Ltd. also provides Aluminium Gravity Die Casting for suitable component designs and manufacturing requirements. The appropriate casting process depends on factors such as component geometry, production requirements, material considerations, and application.
120T–900T Machine Range for Aluminium Die Casting
By combining a 120T–900T machine range, aluminium die casting expertise, die design and tooling capabilities, machining operations, and quality-control facilities, Renuka Auto Cast Tech Pvt. Ltd. provides an integrated manufacturing solution for aluminium components.
Our infrastructure supports the production of components from 50 grams to 10 kilograms for automotive, industrial, and electrical applications. Customers looking for a reliable Aluminium Die Casting Manufacturer in India can discuss their component drawings, casting requirements, production volumes, machining requirements, and finishing specifications with our engineering team.
